Quality Digest Bio Innovation WFL Demonstrates M50 MILLTURN at 2022 IMTS Chicago Witness digital capabilities and live on-the-spot machining Published: Wednesday, August 31, 2022 - 11:59 Comment Rss Send Article (Must Login) Print Author Archive (WFL Millturn Technologies GmbH: Linz, Austria) -- The 2022 International Manufacturing Technology Show, September 12–17 in Chicago, will host industry professionals from around the globe and feature the latest innovations in digital and traditional manufacturing. WFL will be presenting its M50 MILLTURN complete machining center as well as the latest digitalization and automation trends. The solutions range from smart software to screw programming to intelligent tools and clamping devices. Visitors can experience live machining at the M50 MILLTURN/3000 mm. The multifunctional turning-boring-milling center is designed for complete machining of complex chuck and shaft parts up to 670 mm swing over bed. Turning, milling, drilling, hobbing, shaping, gun drilling, as well as ID machining, can be performed under any angle of the tool. The interpolation of up to five axes makes machining of any geometrical profile possible. Large safety windows provide the best possible overview of the working area. The machine also has an innovative and energy-saving lighting concept with LED lamps. On this machine, show visitors will be able to witness a demo part being machined. M50 MILLTURN power pack WFL develops special tools that are perfectly tailored to the MILLTURN and are used to machine complex workpieces. Hard-to-access areas often require long special tools. WFL prismatic tool holders can be used for precisely this kind of challenging machining operation; they are secured to the turning-boring-milling unit (in addition to the HSK or Capto tool system) with a prismatic tool accommodation. These tooling solutions enable users to maximize the machine‘s full potential. Internal machining for complex workpieces Digitalization WFL continuously optimizes the machining processes in its machines. However, there are always interruptions requiring operator intervention, such as measurements and controls. It is important to minimize these interruptions to make best use of the availability and productivity of the machine. This is ensured by software packages in the machine control, as well as additional intelligent clamping devices and tools that automate the processes. One of these tools is WFL iControl, the new process monitoring system. iControl directly processes signals coming from the machine or from external sensors, such as coolant flow rate, coolant pressure, vibration sensors in a boring bar, or the clamping force of a clamping jaw. The new myWFL operational data acquisition system provides 24/7 overview to optimize potential in a smart factory. Machine states are recorded with myWFL Cockpit. The program monitors override positions and logs program run times. This provides a constant overview of the machine's productivity and the variability of program run times. MyWFL Energy permanently measures and logs the machine’s energy and compressed-air consumption. This consumption can also be broken down into individual tools or process steps, allowing comparisons to be made. MyWFL Condition Monitoring enables the user to move spindles and axes by running an idle program at cyclical intervals. The program uses sensors to record forces and vibrations. Long-term evaluation shows, for example, whether there is an imminent change in the bearing or in one of the guide systems. This helps to prevent unforeseen downtimes and plan machine maintenance in a timely manner. Depending on customer requirements, different automation variants are used for automatic workpiece loading and unloading. The series ranges from bar feeders to gantry loaders to articulated and mobile robots. Peripheral transport and storage systems for workpieces, tools, and jaws can be combined as desired. Static production lines are giving way to the next generation of robots: intelligent, mobile robot units are taking their place, moving around the space independently. See WFL’s latest innovations in McCormick Center’s South Building, Level 3, Booth 338666—Metal Removal. Quality Digest does not charge readers for its content. We believe that industry news is important for you to do your job, and Quality Digest supports businesses of all types. However, someone has to pay for this content. And that’s where advertising comes in. Most people consider ads a nuisance, but they do serve a useful function besides allowing media companies to stay afloat. They keep you aware of new products and services relevant to your industry. All ads in Quality Digest apply directly to products and services that most of our readers need. You won’t see automobile or health supplement ads. Our PROMISE: Quality Digest only displays static ads that never overlay or cover up content. They never get in your way. They are there for you to read, or not. So please consider turning off your ad blocker for our site. Thanks, Quality Digest Discuss ( 0 ) Hide Comments Comment About The Author Quality Digest For 40 years Quality Digest has been the go-to source for all things quality. Our newsletter, Quality Digest, shares expert commentary and relevant industry resources to assist our readers in their quest for continuous improvement. Our website includes every column and article from the newsletter since May 2009 as well as back issues of Quality Digest magazine to August 1995. We are committed to promoting a view wherein quality is not a niche, but an integral part of every phase of manufacturing and services.
(WFL Millturn Technologies GmbH: Linz, Austria) -- The 2022 International Manufacturing Technology Show, September 12–17 in Chicago, will host industry professionals from around the globe and feature the latest innovations in digital and traditional manufacturing.
WFL will be presenting its M50 MILLTURN complete machining center as well as the latest digitalization and automation trends. The solutions range from smart software to screw programming to intelligent tools and clamping devices.
Visitors can experience live machining at the M50 MILLTURN/3000 mm. The multifunctional turning-boring-milling center is designed for complete machining of complex chuck and shaft parts up to 670 mm swing over bed. Turning, milling, drilling, hobbing, shaping, gun drilling, as well as ID machining, can be performed under any angle of the tool. The interpolation of up to five axes makes machining of any geometrical profile possible. Large safety windows provide the best possible overview of the working area. The machine also has an innovative and energy-saving lighting concept with LED lamps. On this machine, show visitors will be able to witness a demo part being machined.
WFL develops special tools that are perfectly tailored to the MILLTURN and are used to machine complex workpieces. Hard-to-access areas often require long special tools. WFL prismatic tool holders can be used for precisely this kind of challenging machining operation; they are secured to the turning-boring-milling unit (in addition to the HSK or Capto tool system) with a prismatic tool accommodation. These tooling solutions enable users to maximize the machine‘s full potential.
Internal machining for complex workpieces
WFL continuously optimizes the machining processes in its machines. However, there are always interruptions requiring operator intervention, such as measurements and controls. It is important to minimize these interruptions to make best use of the availability and productivity of the machine. This is ensured by software packages in the machine control, as well as additional intelligent clamping devices and tools that automate the processes.
One of these tools is WFL iControl, the new process monitoring system. iControl directly processes signals coming from the machine or from external sensors, such as coolant flow rate, coolant pressure, vibration sensors in a boring bar, or the clamping force of a clamping jaw.
The new myWFL operational data acquisition system provides 24/7 overview to optimize potential in a smart factory.
Machine states are recorded with myWFL Cockpit. The program monitors override positions and logs program run times. This provides a constant overview of the machine's productivity and the variability of program run times. MyWFL Energy permanently measures and logs the machine’s energy and compressed-air consumption. This consumption can also be broken down into individual tools or process steps, allowing comparisons to be made.
MyWFL Condition Monitoring enables the user to move spindles and axes by running an idle program at cyclical intervals. The program uses sensors to record forces and vibrations. Long-term evaluation shows, for example, whether there is an imminent change in the bearing or in one of the guide systems. This helps to prevent unforeseen downtimes and plan machine maintenance in a timely manner.
Depending on customer requirements, different automation variants are used for automatic workpiece loading and unloading. The series ranges from bar feeders to gantry loaders to articulated and mobile robots. Peripheral transport and storage systems for workpieces, tools, and jaws can be combined as desired.
Static production lines are giving way to the next generation of robots: intelligent, mobile robot units are taking their place, moving around the space independently.
See WFL’s latest innovations in McCormick Center’s South Building, Level 3, Booth 338666—Metal Removal.
Quality Digest does not charge readers for its content. We believe that industry news is important for you to do your job, and Quality Digest supports businesses of all types.
However, someone has to pay for this content. And that’s where advertising comes in. Most people consider ads a nuisance, but they do serve a useful function besides allowing media companies to stay afloat. They keep you aware of new products and services relevant to your industry. All ads in Quality Digest apply directly to products and services that most of our readers need. You won’t see automobile or health supplement ads. Our PROMISE: Quality Digest only displays static ads that never overlay or cover up content. They never get in your way. They are there for you to read, or not.
So please consider turning off your ad blocker for our site.
For 40 years Quality Digest has been the go-to source for all things quality. Our newsletter, Quality Digest, shares expert commentary and relevant industry resources to assist our readers in their quest for continuous improvement. Our website includes every column and article from the newsletter since May 2009 as well as back issues of Quality Digest magazine to August 1995. We are committed to promoting a view wherein quality is not a niche, but an integral part of every phase of manufacturing and services.
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